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AS/RS
PALLET SHUTTLE
HIGH DENSITY
CANTILEVER RACK
SELECTIVE PALLET RACK
PUSH BACK RACK
MEZZANINES + PLATFORMS
PALLET FLOW
DRIVE IN/DRIVE THRU
PICK MODULE
CASE FLOW
AS/RS
AUTOMATED STORAGE
VIDEO: Automated Storage
VIDEO: Equipment Platform
Warehousing and storage solutions are crucial components of supply chain management and typically store goods before they are sold or distributed. Warehouses are designed to efficiently organize, protect, and manage inventory and include distribution centers, fulfillment centers, and storage warehouses, each serving specific logistical needs.
Automation in warehousing has revolutionized the industry, incorporating technologies such as robotics, conveyor systems, and automated storage and retrieval systems (AS/RS). These technologies streamline processes, improve accuracy, and enhance productivity by reducing manual labor and increasing throughput. Automation also enables real-time tracking and monitoring of inventory, optimizing inventory control and reducing errors.
Pallet racking systems play a fundamental role in warehouse storage by maximizing vertical space utilization and facilitating organized palletized storage. Different types of pallet racking, such as selective racks, drive-in racks, and pallet flow racks, offer various benefits including increased storage density, improved inventory management, and efficient utilization of warehouse space. Choosing the right pallet racking solution depends on factors such as inventory turnover, SKU variability, and available warehouse space.
| Category | Description | Features | Benefits |
|---|---|---|---|
| Selective Pallet Racks | These racks offer direct access to every pallet stored. They are typically arranged in single rows or back-to-back formations. | Versatile and commonly used, allowing easy access to each pallet. Suitable for warehouses with a wide range of SKUs. | Efficient use of space, easy inventory management, and quick access to stored items. |
| Drive-In and Drive-Through Racks | Designed for high-density storage, these racks allow forklifts to drive directly into the rack system for pallet storage. | Pallets are stored on continuous rails, allowing deep storage of multiple pallets per bay. Drive-Through racks have entry and exit points on opposite ends. | Maximizes warehouse space utilization, ideal for products with low turnover rates, and reduces the need for aisles. |
| Push Back Racks | Utilizes a system of nested carts and inclined rails to store multiple pallets in depth within each bay. | Pallets are loaded from the front and pushed back by subsequent pallets, providing high-density storage while maintaining selectivity. | Maximizes storage density and provides better selectivity compared to drive-in racks. Allows for storing multiple SKUs in the same lane. |
| Pallet Flow Racks | Employ gravity-fed inclined rollers or wheels to transport pallets from loading to picking positions within the rack. | Ideal for first-in, first-out (FIFO) inventory management, as pallets flow smoothly from loading to unloading positions. | Maximizes space utilization, promotes efficient stock rotation, and minimizes labor requirements for pallet handling. |
| Cantilever Racks | Designed to store long, bulky, or irregularly shaped items such as lumber, piping, or furniture. | Consist of arms that extend from vertical columns, providing unobstructed storage and easy retrieval. | Accommodates items of various lengths and sizes, facilitates organized storage, and allows for quick loading and unloading. |
| Double-Deep Racks | Similar to selective racks but with pallets stored two deep, requiring specialized forklifts with extended reach. | Maximizes storage density while retaining some selectivity, suitable for warehouses with fewer SKUs but higher pallet quantities. | Increases storage capacity compared to standard selective racks, minimizes aisles, and optimizes space utilization. |